by Derek Cooks on Sun Sep 02, 2007 1:27 pm
It would be nice to think that the pickers would/could do this...but, reality is:
We're talking 20 - 30 guys rolling around several-hundred-thousand-square-foot warehouses and "walk-ins" on electric pallet jacks, picking at least 60,000 cases to load almost 70 trucks. They start this at about 6:pm and have to have it done by 3:am, or sooner, so the trucks can roll...Our warehouse boasts a 99.96% accuracy in picking. So on any given day something like 24 products are mispicked.
Not bad out of 60k, but bad if YOU get one, or three, on the same load.
But the bigger point here is, these guys don't have time to read every label on every case. They go to the slot shown on the pick-ticket, pull the case(s) needed, put 'em on the pallet and GO to the next slot, etc.
it all depends on slotting - having the right product in the right slot in the right aisle in the right warehouse. And in the picker getting to the right slot - not the one next door, but THE one he needs to be at. Every once in a while the wrong product ends up in the wrong slot, so EVERY case pulled out of that slot is wrong. Sometimes a returned case gets stuck in the wrong slot.
As to dead proteins - that's bad management/inventory control. Or at some purveyors I know, just their way of avoiding losses. Ship it and see if they catch it.
My particular warehouse management and support people are awesome in this regard. Questionable products never go out the door. We're working toward a 99.99% accuracy in slotting, picking and delivery. I have great confidence in the products we ship.
But things go wrong. And my company allows, no, encourages me, to make it right - however that may be. And yes, I've had customers receive a case of BBQ sauce with a 40% Heavy Cream pick-sticker on it. Go figure out how THAT happened!?!?!
It's a huge undertaking really, getting just the right product to just the right resto in just the right condition.
Play with your food!